Accurate Measurement of Water in Cooling Tower Structure

Sep 04, 2024
/
Brittany Caudill
Accurate Measurement of Water in Cooling Tower Structure

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Cooling tower structures vary significantly in size and design, but they all serve the same purpose: extracting heat from a process or building system by evaporating water. As this water evaporates, it must be replenished. The water that is added is called make-up water. It is essential to measure this water to ensure the cooling tower is free of leaks and is running efficiently. When water evaporates from the tower, dissolved solids (such as calcium, magnesium, chloride, and silica) remain in the recirculating water. As more water evaporates, the concentration of dissolved solids increases. To avoid scaling and corrosion problems caused by these high mineral concentrations, a portion of this water, called blowdown water, must be replaced with make-up water. This blowdown water should also be metered.

The Federal Energy Management Program suggests the following best practices for managing cooling towers:

“Install flow meters on make-up and blowdown lines. Check the ratio of make-up flow to blowdown flow. Then check the conductivity ratio of blowdown water to make-up water (handheld conductivity meters can be used to determine the relative mineral concentrations of the recirculating and make-up water). These ratios should match the target cycles of concentration. If both ratios are not about the same, check the tower for leaks or other unauthorized draw-off. If the system is not operating at, or near, the target cycles of concentration, check system components, including the conductivity controller, make-up water fill valve, and blowdown valve."

Product Specifications

A1Q9GMN100NA1_Hero

A1N Series

  • Nylon housing
  • Fits pipe sizes 1 in./NPT (Female)
  • Accuracy of Reading: +/- 1.5%
  • Max working temperature: -40ºF to 250ºF
  • Battery operated display - no wiring required
  • Optional 4-20mA and scaled pulse available

TM15SQ9XXX Hero 1

TM Series

  • PVC Housing
  • Fits pipe sizes 1/2 in., 3/4 in., 1 in., 1-1/2 in., 2 in., 3 in., 4 in.
  • Accuracy of reading: +/- 3%
  • Max working temperature: +32ºF to +140ºF
  • Battery operated display - no wiring required
  • Optional 4-20mA and scaled pulse available
  • Remote-mounted display option


G2S10NQ9 Hero

G2 Series

  • 316 Stainless Steel, Aluminum, PVDF housing
  • Fits pipe sizes 1/2 in., 3/4 in., 1 in., 1-1/2 in., 2 in.
  • Accuracy of reading: +/-0.75% to +/- 1.5% based on line size (PVDF is +/- 1% to +/- 1.5%)
  • Max working temperature: 0ºF to +129ºF
  • Battery operated display - no wiring required
  • Optional 4-20mA and scaled pulse available
  • Remote-mounted display option


Cooling tower with meters for accurate water readings

cooling-tower-drawing-01_fcc8837c-3433-416d-b0c8-272a26c94bdb_480x480.png

Product Solution

FLOMEC's turbine meters are excellent choices for a variety of cooling tower applications using steel or plastic pipes. The G2 meter is an accurate choice for steel pipes from 1/2" to 2", and the TM meter is a great choice for plastic pipes from 1/2" to 4". The A1N meter is an economical solution for a 1" plastic pipe.

The G2, TM, and A1 meters all have remote display mounting options as well as optional pulse output and 4-20mA output for transmitting signals to building automation systems or other control devices. 

For further assistance or information, contact sales support via phone or email.

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